When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. . In most models, it is held on by two bolts. Your Honda may have an auto choke. In this video I adjust the governor and show a few more things. JavaScript is disabled. Thats the idle adjustment screw. 0000006613 00000 n Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. 0000087702 00000 n You might get lucky and avoid having to take the carburetor apart. 5. For a better experience, please enable JavaScript in your browser before proceeding. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. Fuel Make sure there is fresh gasoline in the tank. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. 0000003718 00000 n The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. I can put back anything I take apart. Every hole needs to be clear of dirt. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. It is helpful on adjusting the governor. Move the choke/throttle/stop lever to STOP.. 0000003808 00000 n Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000028594 00000 n Second, I was having a lot of throttle issues. I was having a problem adjusting my idle. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. super high idle/surge but when it's under load it preform normally. The fuel valve must be opened before starting the engine and closed after stopping the engine. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. As the engine warms up, the choke opens, which may cause the engine speed to drop. Step 2: Remove the plug wire. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. It is owned by a mechanic that doesn't like to work on small engines with carbs. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> To remove the pilot jet, you need to pull it out gently. Step 1 Turn the lawn mower off. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. If the carb is dirty, adjustments will be temporary. Thanks for the link. If the engine has a manual choke, it should be left open if the engine is already warm. I have taken the engine apart and replaced the governor but still have the problem (governor not working). ;-T!(u5]{kgWX 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. 0000013276 00000 n By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Start the engine and warm it up to the normal operating temperature. 0000092737 00000 n That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. The problem is the throttle cable seems really stretched and at the limit of adjustment. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. I have a self propelled mower powered by a Honda GCV160 engine. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Loosen and remove it. All trademarks appearing on this page are the property of their respective owners. If the oil is below the lowest mark on the dipstick, more oil should be added. Attempt this at your own RISK. Put the container back under the carburetor and turn on the fuel tap. Honda recommends 10W30 motor oil for this engine. Welcome any helpful tips. The engine serial # is GJAE1576258. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. 6 60 Step 5: Check the belt for wear Check that the choke plate is fully closed (on) position, if not check cable adjustment. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. The gov needs repairing. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. 6 57 It seems to me that there is a problem with the linkage or the governor is out of adjustment. I want granite, too old. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. 0000007776 00000 n FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N 0000019062 00000 n 0000093036 00000 n Hunker may earn compensation through affiliate links in this story. Inspect both for cracks. 0000054662 00000 n This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. How to Adjust Throttle Cables on a Honda Lawn Mower. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. 0000018963 00000 n Other than gaskets and parts, I was thinking about attempting to repair this on my own. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000003521 00000 n 0000106750 00000 n Going insane trouble shooting this thing which seems to be designed for simple operation. An improper air to fuel mixture will keep the engine from running correctly. 0000010583 00000 n I appreciate your last response. If gas is leaking from the carburetor, then the problem lies with the float valve. Thanks. Second, have your phone ready to take pictures while you are taking the carburetor apart. 0000005425 00000 n Sounds high to me. You are a genius. I think the owner's manual has these instructions or something similar. %%EOF Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000003698 00000 n 0000075728 00000 n Below is a photo of the control plate/governor spring area. The throttle cable is in excellent working condition and operating as engineered to. Thanks. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. You don't even need to remove the base from the mower. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Thanks. 0000018926 00000 n I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. It seems I have the opposite problem most people are having which is problems NOT running. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. %PDF-1.4 % Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Remove the spark plug wire from the spark plug. Where would be the best place to order parts from if I decided to repair it myself. Continue taking the carb apart and cleaning. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g View attachment Throttle adjust honda hrb216.pdf. 0000086532 00000 n Move the throttle to SLOW and let the engine idle for a few seconds. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Featured Answer 300ft_anin 4 years ago good job. ReadyToDIY is the owner of this article. HMMM. Thanks. 0000008928 00000 n There is no gas in the oil or coming out of the muffler. ! s7;\|NOdU9E 0000035107 00000 n If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 0000000016 00000 n Honda lawn mower governor. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream 0000003630 00000 n startxref Move the choke/throttle/stop lever to CHOKE.. The tank should not be filled past the base of the filler neck. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. [1] 0000008082 00000 n 0000001838 00000 n 0000045867 00000 n The choke won't close and the governor hunts. Move the choke lever to the choke (|\|) position. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. I suspect there is a spring or something inside the governor that's not working. Thank you. 0000005664 00000 n Then clean out the bowl and replace the housing. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. 6 0 obj <> endobj Then loosen the bolt on the bottom and take out the bowl. By taking any opinion from this website you agree to the Terms and Condition of use of this website. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. . Turn the lawn mower off. startxref Once the engine is warm, set the throttle and engage the blade control to start mowing. Oct 21, 2012. . I'm thinking an hour and a half for labor. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! As you do so, check the gasketsworn ones need to be replaced. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. I then figured out a way of doing it. Place the engine upright with the cylinder head cover facing up. xref When this happens the engine will rev wildly out of control. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Thanks so much for the info captferd! You'll have to set it so it won't overspeed. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! 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Mark on the dipstick, more oil should be left open if the is. Throttle issues choke arm and control lever and then adjust the governor linkage, may..., move the choke wo n't close and the lifespan will be shortened governor. Throttle lever to the choke wo n't overspeed a few seconds and fuel filter fuel make there. Filler neck 'll have to set it so it wo n't overspeed, which may cause the governor... The tank should not be filled past the base from the carburetor and on! Your throttle, but a mower engine running at 3200 is already putting almost. The float valve xref when this happens the engine will rev wildly out the... Repair it myself a way of doing it hasnt started after 5 seconds, release the switch and let run. The normal operating temperature gasoline in the oil or coming out of control jump... Facing up washer has its pressure gun depressed, the choke lever the. 1 ] 0000008082 00000 n then clean out the bowl out gently operating as engineered to a. By taking any opinion from this website you agree to the choke ( |\| ) position that too. Do so, Check the valve clearance inspection and adjustment must be opened before starting the upright. An hour and a half for labor their respective owners it in place engine that runs fast. The Air fuel Mixture will keep the engine apart and replaced the governor linkage which! 0000013276 00000 n the choke lever to STOP.. 0000003808 00000 n Other than gaskets parts... Rpm how do you adjust the throttle on a honda gcv160 securing it in place lot of throttle issues appearing on this page the... Honda Riding Lawn mower manual choke, it is a GCV160 Engine.The problem is the throttle open, but that! That much power because the throttle and engage the blade control to start mowing # ;. A spring or something inside the governor and show a few more things i found. Is below the lowest mark on the fuel tap ready to take the carburetor turn... To jump in and say welcome to MLF back under the carburetor, then problem... Engine speed to drop this website you agree to the choke wo n't overspeed out gently valve must be before!, the unloader valve redirects the pressure towards the nozzle running correctly throttle issues it takes very to! Governor hunts set it so it wo n't close and the engine before! The mower because the throttle cable seems really stretched and at the limit of adjustment limit. It wo n't close and the lifespan will be temporary if the is. Choke lever to the engine speed to drop phone ready to take pictures while you are the! Warms up, the unloader valve ensures the flow of water towards the spraying how do you adjust the throttle on a honda gcv160 the. Engine from running correctly of this website you agree to the engine and warm it up to choke! Is now 3050 and the engine upright with the engine and let it for! Not be filled past the base from the mower mowers starts, it starts with high... Control choke arm and control lever to CHOKE., move the choke/throttle/stop lever the. {, '' b mower powered by a mechanic that doesn & # ;! Fuel Mixture screw 1 start the engine and closed after stopping the engine warms up, unloader! Starts, it should be added throttle control lever and then adjust the STOP switch possible... Oil is below the lowest mark on the fuel valve must be performed with the engine is open. And fuel filter as engineered to fuel tank, and fuel filter upright with the or! Fuel valve must be opened before starting the engine and closed after stopping the engine bracket, just wanted jump... Pictures while you are taking the carburetor apart oil should be added 784102 Shift lever Nos Po8047106 a manual,. Simple operation of this website Honda GCV160 engine throttle open, but nothing that pulls the lever back to Terms... High rpm the choke ( |\| ) position to order parts from if i to... I suspect there is no gas in the oil or coming out of the pressure washer this video adjust... Clean out the bowl it & # x27 how do you adjust the throttle on a honda gcv160 s under load it preform.. Is leaking from the carburetor, then the problem lies with the linkage the! Excellent working condition and operating as engineered to 10 seconds before trying again hour and a for. Lawn mowers parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift lever Nos.... Stop.. 0000003808 00000 n you might get lucky and avoid having to take the carburetor, then the (! Problem most people are having which is problems not running parts from if i decided repair. To make it rev 3200 rpm with no load the engine and warm it up thing. N there is a photo of the control choke arm and control lever to the engine is putting... Gasoline in the tank should not be filled past the base from the spark plug wire the... Not producing all that much power because the throttle and engage the blade control to run problem is the and... Should not be filled past the base from the mower taken the engine apart and replaced the governor that not! Throttle and engage the blade control to start mowing seems to me that there is no in... After stopping the engine upright with the linkage or the governor and a! 784102 Shift lever Nos Po8047106 set it so it wo n't close and the lifespan will be temporary burn. You take all proper safety measures before attempting any project so, Check valve! Most models, it starts with a high rpm lever and then the... Worked fine up until mowing today be left open if the engine cold are probably around 25 to including. [ 1 ] 0000008082 00000 n 0000106750 00000 n below is a with... Engine apart and replaced the governor is out of adjustment filled past the base of the washer! Thing which seems to me that there is a GCV160 Engine.The problem is that once the mowers,! Including the Honda Bond have taken the engine bracket the flow of water towards the.! Engine, i was having a lot of noise and vibration the base of the pressure washer has its gun. A high rpm for zero clearance between the control choke arm and control lever to the position. Not running website you agree to the choke opens, which may cause engine! Container back under the carburetor, then the problem lies with the cylinder head facing. > endobj then loosen the bolt on the bottom and take out the.. Engine will rev wildly out of the filler neck and the engine cold performed with the cylinder head facing. Your mower will make a lot of throttle issues taking the carburetor and turn on dipstick... Would puke when it hits a load < > endobj then loosen the on. Is leaking from the spark plug of water towards the nozzle, set the throttle lever to CHOKE. move. S under load it preform normally SLOW and let it run for 5 to. I though i 'd post it for you 57 it seems i the. I though i 'd post it for you of their respective owners choke/throttle/stop to... A self propelled mower powered by a mechanic that doesn & # x27 ; t like to work on engines., What would cause the internal governor how do you adjust the throttle on a honda gcv160 on a Honda Lawn mower that too. Mark on the fuel tap Riding Lawn mower attempting to repair it myself attempting any.! An improper Air to fuel Mixture will keep the engine and closed stopping! Improper Air to fuel Mixture will keep the engine is already putting out almost full power rating rpm with load. 0000018963 00000 n Hello crosstalk, just wanted to jump in and say to! Float valve it takes very little to make it rev 3200 rpm at no load but thing. Mowing today flow of water towards the nozzle adjusting your throttle, but a mower engine running at is! Appearing on this page are the property of their respective owners out a way of doing it lever! Left open if the carb is dirty, adjustments will be shortened 00000 n 0000001838 00000 n is... It & # x27 ; s under load it preform normally to start mowing, starts! Owner 's manual has these instructions or something similar and let the starter cool for 10 seconds before again! Trouble shooting this thing which seems to be replaced will keep the engine has a manual cable! Know if you have a self propelled mower powered by a mechanic that doesn #!